
Porto Flavia
Interesting facts
- Once Porto Flavia went into service in 1924, the cost of shipping the ore fell by as much as 70 percent, letting Vieille Montagne win a strong market share.
- Working normally, the cliff harbour could pour more than 500 tonnes of ore an hour into the hold of a ship moored below.
- Because the straight tunnels had no corners to hide behind during blasting, the miners cut small shelter niches at regular intervals, and they can still be seen.
- The nine ore silos were dug upwards from the lower gallery, so the broken basalt fell out of the way; each is between 4 and 8 metres across.
- The upper gallery, where the electric ore train ran, lies 37 metres above sea level, more than twice the height of the lower conveyor tunnel.
- The conveyor belt was sheathed in steel so that the wind could not blow away the fine zinc oxide powder on its way to the ships.
- The most dangerous job belonged to the so-called Death Squad, men lowered into the silos on ropes to free ore stuck to the rock walls with poles and picks.
- Rival mining companies were barred from using the harbour, and its opening put many Carloforte boatmen who had carried the ore out of work.
- In 1882 the young Gabriele D'Annunzio visited the Masua mine as a magazine correspondent and wrote a harsh account of the miners' lives.
Why it is worth it
Halfway up a sheer cliff on Sardinia's west coast, a portal with a small concrete tower looks straight out over the sea at the sea stack of Pan di Zucchero. Behind it, the rock is hollow: Porto Flavia is a harbour built inside a mountain, a pair of tunnels and giant storage silos carved into the cliff so that ore could be poured by gravity straight into the holds of ships waiting below. Finished in 1924, it was an engineering feat with no real equivalent elsewhere.
The mines of Masua, in the Iglesiente district, produced zinc and lead, and in 1922 they were bought by the Belgian Vieille Montagne company. Until then the ore left the coast in the most laborious way imaginable: sailors from Carloforte carried it on their shoulders in wicker baskets, loaded it onto small two-masted boats and sailed it some 30 km to their island, where it was transferred again to steamships bound for foundries in France, Belgium and Germany. Boats sank, and in bad weather loading a single steamer could take two months. The engineer Cesare Vecelli was asked to find a better way. He chose this cliff because the water below was deep and sheltered, and drew up a plan of two superimposed galleries about 600 metres long, linked by nine vertical reservoirs cut into the rock, each 20 metres high and together holding more than 10,000 tonnes of ore. An electric train in the upper tunnel tipped the ore into the silos; a conveyor belt in the lower tunnel, 16 metres above the sea, collected it and fed an extendable arm that swung out over a moored ship. A full cargo could now be loaded in about two days.
Miners skilled in explosives and climbing worked day and night, drilling the upper gallery from the land side and the lower one from the cliff face while hanging on ropes, and the whole work was done in two years. The company's owner asked for the decorative towers and nameplates on the seaward ends as a mark of prestige, and Vecelli named the port after his daughter Flavia, born in 1924. Porto Flavia cut transport costs dramatically and paid for itself within two years; it remained in use until mining at Masua ended in the 1990s. The nearby town of Iglesias, a royal city under Aragonese and Spanish rule and for centuries the centre of a district that produced lead, zinc and silver, sits in the hills at about 190 metres above the sea.
Getting there
Porto Flavia is near the village of Nebida-Masua on the coast road west of Iglesias, about 12 km from the town. Cagliari Elmas Airport (CAG) is about 57 km away.
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From the encyclopaedia
Porto Flavia is a sea harbor located near Nebida in the Iglesias comune of South Sardinia in Italy. Built in the year 1923โ24, it served as the mineral production hub of Masua in the west coast of the Sardinian Iglesiente area. It is named after Flavia Vecelli, the daughter of the harbor's engineer and designer Cesare Vecelli. The harbor's characteristics make it unique in the world, and at the time of its construction it was an outstanding engineering feat.
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